Intelligent equipment
Intelligent mold opening (closing) robot
01.
The intelligent mold opening (closing) robot is the first intelligent mold opening(closing) industrial robot system in China, filling the gap in key technical equipment in the field of intelligent manufacturing of shield tunnel segments and pioneering the large-scale application of intelligent robots to replace traditional manual operations in the prefabricated component industry, By innovatively integrating multimodal intelligent sensing fusion technology, high dynamic response servo drive system, and adaptive control algorithm, an intelligent execution system with nanoscale closed-loop feedback has been constructed, achieving breakthrough performance indicators of + 0,3mm industrial grade positioning accuracy and 180 second fast cycle operation, The machine vision guided positioning module installed in the system can analyze sub-pixel level spatial coordinate data in real time, combined with a digital model constructed by a multidimensional force sensing array, to ensure precise motion control throughout the entire process, The specially constructed multiple redundant security protection mechanism, including an abnormal state prediction system, significantly improves the intrinsic safety level of the production line and sets a benchmark for high-end equipment localization in intelligent infrastructure construction.
Intelligent mold cleaning robot
02.
Intelligent mold cleaning robot, integrating brush cleaning and vacuum adsorption multifunctional cleaning technology, automatically plans cleaning modes and paths, adjusts brush angles and motion amplitudes, achieves highly humanized dynamic motion control, efficient deep cleaning, and also has high negative pressure waste recycling and processing function, optimizing the environment.
Intelligent spraying robot
03.
Intelligent spraying robot, integrating intelligent control system and precision spraying equipment, can automatically analyze spraying path and parameters, adjust spraying flow rate, pressure and atomization effect in real time, equipped with intelligent sensors, and can intelligently monitor the liquid level, concentration and other parameters of release agent in real time.
Intelligent rough/fine plastering robot
04.
The intelligent rough plastering robot adopts a floating long plastering plate structure, combined with automatic control system and sensor technology. Based on the flatness information of the pipe surface, the height and angle of the plastering disc are adjusted to perform rough plastering operation on the concrete surface with the best pressure, path and speed. It has the function of automatic cleaning of the plastering plate.
The intelligent precision plastering robot adopts a flexible plastering device and is equipped with an intelligent control system. According to the preset flatness standard, it automatically plans the plastering path, adjusts the pressure and angle of the plastering tool and other action parameters,accurately simulates the precision and flexibility of manual operation,reduces differences, and significantly improves flatness and smoothness.
Intelligent laser cutting system for rail sleeper steel bars
05.
The intelligent laser cutting system for rail sleeper steel bars adopts automated robot motion technology, uses high-power fiber lasers, and is equipped with professional high-precision laser cutting heads and 3D vision positioning systems. It has the characteristics of automatic recognition and positioning, stable laser output power, flexible system, and convenient integration. It can achieve fully automatic and precise cutting of multiple steel bars located in narrow three-dimensional spaces, with high cutting efficiency and low energy consumption.
Intelligent digital Al detection robot
06.
Intelligent digital Al inspection robot, targeted to solve the problem of rapid and precise measurement of complex components. The Al measurement system for shield tunnel segments, which combines laser technology, visual algorithms, and robots, has the ability to learn, perceive, reason, and make decisions. While ensuring high-precision measurement, it greatly expands the measurement range. Firstly, laser technology and visual algorithms are used to obtain three-dimensional point cloud data of the pipe surface; Subsequently, the 3D data intelligent analysis algorithm generates a global 3D description of the pipe segment; Finally, the three-dimensional shape analysis and measurement algorithm are used to calculate the dimensional deviation of the pipe segments. Based on the above Al algorithm, this system has achieved a large measurement range, high detection accuracy, and short measurement time for measuring the size of shield tunnel segments, providing a new quality assurance method for high-level shield tunnel segment production.
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